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Plastic Injection Molding

  • Plastic injection molding of a hearing aid component at the Cicor site in Batam

The Cicor Group designs and manufactures high-quality tools and offers precision plastic injection molding with vertically integrated secondary processes and assembly services. Cicor offers services ranging from the idea to tool design and fabrication to serial production. The engineers work hand in hand with the production department. Through this cooperation there is an intensive exchange of know-how and technology.

Cicor provides its customers fast, efficient and cost-effective solutions in the areas of tool design and fabrication as well as plastic injection molding.

The Cicor Group has ISO class 7 clean rooms for injection molding, assembly and packaging. The clean rooms are validated for RTU (ready-to-use) medical applications.

Unique capabilities of precision molding

  • Advanced medical and micro molding in class 10,000 (ISO class 7) cleanroom and control room
  • Provides precision molding from Singapore, Indonesia Batam, China Suzhou and Vietnam
  • highly respected team and cutting-edge micro molding machine enable us to provide extremely precise dimensions requirement
  • Fully automated molding capabilities for medical components, including auto-dating, automated optical inspection, and cavitation separator.
  • More than 100 units of injection molding capacity ranging from 20 to 300 tons
  • High-precision 2K components, horizontal and vertical insert molding
  • high-precision micro molding of a 2 mm diameter microstructure
  • Achieve tight micron tolerances
  • Auto material feeding system with dehumidifier dryer
  • Servo robot arm with a visual camera system
  • RTU ready-to-use product molding in a class ISO-7 cleanroom to eliminate the need for sterilization processes.
  • Fully automated spray paint line

Highly respected team and cutting-edge equipment enable us to provide in-house capabilities that prioritize efficiency, speed, and risk mitigation.

Micro Molding: Part Size and features

Micro parts typically fall within the size of 10 × 10 mm. We have manufactured parts as small as 1 × 1 mm. In the pursuit for miniaturization, the complexity & geometry of the part design will determine its manufacturability. There is a need to identify the most critical application areas of your part design and make a realistic trade off for other non-critical features to allow repeatability in production. 

At Cicor, the following part features are achievable:

  • Close-up of a micro-molded plastic part demonstrating Cicor's precision plastics capabilities.
    20 µm Taper Sharp Walls
  • Close-up of a micro-molded plastic part demonstrating Cicor's precision plastics capabilities.
    20 µm Edges / Corners
  • Close-up of a micro-molded plastic part demonstrating Cicor's precision plastics capabilities.
    Within Ø 2 mm Microstructures
  • Close-up of a micro-molded plastic part demonstrating Cicor's precision plastics capabilities.
    5 µm Microfluidics
  • Close-up of a micro-molded plastic part demonstrating Cicor's precision plastics capabilities.
    Ø 0.1 mm Holes
  • Close-up of a micro-molded plastic part demonstrating Cicor's precision plastics capabilities.
    3 µm Positional Accuracy
  • Close-up of a micro-molded plastic part demonstrating Cicor's precision plastics capabilities.
    5 mm / 0.2 inch

Plastic injection molding sites

Batam, Indonesia

Batam, Indonesia
Cicor production site in Suzhou, China

Suzhou, China

Suzhou, China
Cicor site in Thuan an City, Vietnam

Thuan An City, Vietnam

Thuan An City, Vietnam

We are here for you

Our Precision Plastics team is avaiable to answer any questions about Cicor and our solutions.

Cicor webinars on precision plastics